Dimensions
WIRETEKNIK AB
Note: This swager is designed to reduce the terminal shank to the required diameter in one pass. However variations in the dimensions of the terminal or cable or material hardness may make two passes necessary.
Note: When swaging solid rods, a special swaging compound must be used. After swaging, wipe off the roller dies and spray the dies and the swager with a corrosive preventative.
Wire size | Diameter before swaging | Diameter after swaging |
| 1.6 | 4.06/3.94 | 3.50/3.40 |
| 2.5 | 5.53/5.41 | 4.82/4.7 |
| 3 | 6.35/6.22 | 5.56/5.44 |
| 4 | 7.54/7.42 | 6.35/6.23 |
| 5 | 9.12/9.00 | 7.95/7.83 |
| 5.5 | 10.84/10.72 | 9.50/9.35 |
| 6 | 12.54/12.42 | 11.12/10.95 |
| 7 | 14.30/14.18 | 12.70/12.50 |
| 8 | 16.13/16.01 | 14.30/14.07 |
| 9-10 | 17.85/17.73 | 15.90/15.70 |
| 11 | 19.83/19.63 | 17.47/17.27 |
| 12 | 21.44/21.32 | 19.05/18.82 |
| 12E | 20.08/20.00 | 17.80/17.60 |
| 14 | 25.00/24.88 | 22.23/22.00 |
| 16 | 28.17/28.05 | 25.40/25.15 |
| 19 | 34.52/34.40 | 30.70/30.36 |
| 22 | 40.46/40.21 | 36.50/36.20 |
| 25 | 46.02/45.77 | 41.28/40.97 |
| 28 | 50.0 | 44/44.5 |
| 32 | 58.0 | 51.0/51.5 |
| 36 | 65.0 | 57.0/57.8 |
| 38~40 | 72.0 | 63.2/64.0 |
| Wire size | Diameter before swaging | Diameter after swaging |
| 1/16 | .160/.155 | .138/.133 |
| 3/32 | .218/.213 | .190/.185 |
| 1/8 | .250/.245 | .219/.214 |
| 5/32 | .297/.292 | .250/.245 |
| 3/16 | .359/.354 | .313/.308 |
| 7/32 | .427/.422 | .375/.368 |
| 1/4 | .494/.489 | .438/.431 |
| 9/32 | .563/.558 | .500/.492 |
| 5/16 | .635/.630 | .563/.554 |
| 3/8 | .703/698 | .625/.618 |
| 7/16 | .781/.773 | .688/.680 |
| 1/2 | .844/.839 | .750/.741 |
| 9/16 | .984/.979 | .875/.866 |
| 5/8 | 1.109/1.104 | 1.000/.990 |
| 3/4 | 1.359/1.354 | 1.209/1.195 |
| 7/8 | 1.593/1.583 | 1.437/1.425 |
| 1 | 1.812/1.802 | 1.625/1.613 |
| 11/8 | 1.968 | 1.732/1.751 |
| 11/4 | 2.284 | 2.007/2.028 |
| 13/8 | 2.559 | 2.244/2.275 |
| 11/2 | 2.835 | 2.488/2.519 |
| 13/4 | 2.952 | 2.598/2.640 |
Wire size | Diameter before swaging | Diameter after swaging |
| 1.6 | 4.06/3.94 | 3.50/3.40 |
| 2.5 | 5.53/5.41 | 4.82/4.7 |
| 3 | 6.35/6.22 | 5.56/5.44 |
| 4 | 7.54/7.42 | 6.35/6.23 |
| 5 | 9.12/9.00 | 7.95/7.83 |
| 5.5 | 10.84/10.72 | 9.50/9.35 |
| 6 | 12.54/12.42 | 11.12/10.95 |
| 7 | 14.30/14.18 | 12.70/12.50 |
| 8 | 16.13/16.01 | 14.30/14.07 |
| 9-10 | 17.85/17.73 | 15.90/15.70 |
| 11 | 19.83/19.63 | 17.47/17.27 |
| 12 | 21.44/21.32 | 19.05/18.82 |
| 12E | 20.08/20.00 | 17.80/17.60 |
| 14 | 25.00/24.88 | 22.23/22.00 |
| 16 | 28.17/28.05 | 25.40/25.15 |
| 19 | 34.52/34.40 | 30.70/30.36 |
| 22 | 40.46/40.21 | 36.50/36.20 |
| 25 | 46.02/45.77 | 41.28/40.97 |
| 28 | 50.0 | 44/44.5 |
| 32 | 58.0 | 51.0/51.5 |
| 36 | 65.0 | 57.0/57.8 |
| 38~40 | 72.0 | 63.2/64.0 |
| Wire size | Diameter before swaging | Diameter after swaging |
| 1/16 | .160/.155 | .138/.133 |
| 3/32 | .218/.213 | .190/.185 |
| 1/8 | .250/.245 | .219/.214 |
| 5/32 | .297/.292 | .250/.245 |
| 3/16 | .359/.354 | .313/.308 |
| 7/32 | .427/.422 | .375/.368 |
| 1/4 | .494/.489 | .438/.431 |
| 9/32 | .563/.558 | .500/.492 |
| 5/16 | .635/.630 | .563/.554 |
| 3/8 | .703/698 | .625/.618 |
| 7/16 | .781/.773 | .688/.680 |
| 1/2 | .844/.839 | .750/.741 |
| 9/16 | .984/.979 | .875/.866 |
| 5/8 | 1.109/1.104 | 1.000/.990 |
| 3/4 | 1.359/1.354 | 1.2087/1.1953 |
| 7/8 | 1.593/1.583 | 1.437/1.425 |
| 1 | 1.812/1.802 | 1.625/1.613 |
| 11/8 | 1.968 | 1.732/1.751 |
| 11/4 | 2.284 | 2.007/2.028 |
| 13/8 | 2.559 | 2.244/2.275 |
| 11/2 | 2.835 | 2.488/2.519 |
| 13/4 | 2.952 | 2.598/2.640 |